Micro-Optics

Download SUSS MicroTec technical publications, white papers and application notes about micro-optics.

Wafer-Scale Micro-Optics Fulfill Promise

Early inventions in the field of planar diffractive and refractive micro-optics date back more than a century. In 1891, Gabriel Lippmann invented “interference color photography,” later called Lippmann holograms. This invention was made without lasers and long before Dennis Gabor invented holography in 1948. Lippmann also invented “integral photography,” an autostereoscopic method to display 3-D images for observation with the naked eye.

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Advanced Mask Aligner Lithography (AMALITH)

Mask aligners were the dominating lithography tool for the first 20 years of semiconductor industry. In the 1980s industry changed over to projection lithography. However, mask aligners were never sorted out and still today hundreds of new mask aligners are sold each year. This continuing success of mask aligner lithography is due to two basic trends in lithography: (a) Costs for leading-edge lithography tools double approximately every 4.4 years; and (b) the number of lithography steps per wafer was increasing from a few litho layers to more than 35 layers now. This explains why mask aligners, a very cost-effective solution for uncritical litho layers, are still widely used today. In over 50 years of semiconductor industry the mask aligner system has changed tremendously. However, only little effort was undertaken to improve the shadow printing process itself. We now present a new illumination system for mask aligners, the MO Exposure Optics (MOEO), which is based on two microlens-type Köhler integrators located in Fourier-conjugated planes. The optics stabilizes the illumination against misalignment of the lamp-to-ellipsoid position. It provides improved light uniformity, telecentric illumination and allows freely shaping the angular spectrum of the illumination light by spatial filtering. It significantly improves the CD uniformity, the yield in production and opens the door to a new era of Advanced Mask Aligner Lithography (AMALITH), where customized illumination, optical proximity correction (OPC), Talbot-lithography, phase shift masks (AAPSM) and source mask optimization (SMO) are introduced to mask aligner lithography.

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Wafer-Scale Micro-Optics Fabrication

Micro-optics is an indispensable key enabling technology for many products and applications today. Probably the most prestigious examples are the diffractive light shaping elements used in high-end DUV lithography steppers. Highly-efficient refractive and diffractive micro-optical elements are used for precise beam and pupil shaping. Micro-optics had a major impact on the reduction of aberrations and diffraction effects in projection lithography, allowing a resolution enhancement from 250 nm to 45 nm within the past decade. Micro-optics also plays a decisive role in medical devices (endoscopes, ophthalmology), in all laser-based devices and fiber communication networks, bringing high-speed internet to our homes. Even our modern smart phones contain a variety of micro-optical elements. For example, LED flash light shaping elements, the secondary camera, ambient light and proximity sensors. Wherever light is involved, micro-optics offers the chance to further miniaturize a device, to improve its performance, or to reduce manufacturing and packaging costs. Wafer-scale micro-optics fabrication is based on technology established by the semiconductor industry. Thousands of components are fabricated in parallel on a wafer. This review paper recapitulates major steps and inventions in wafer-scale micro-optics technology. The state-of-the-art of fabrication, testing and packaging technology is summarized.

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Facettenreiche Alleskönner von morgen (germany only)

Die MIKRO- UND NANOOPTIK hat sich zu einer Schlüsseltechnologie der modernen Photonik entwickelt. Die Bandbreite aktueller Entwicklungen reicht beispielsweise von adaptiven Mikrooptiken über die 3D-Laserlithografie bis hin zur Subwellenlängen-Mikrooptik auf Basis von Metamaterialien.

Published in Mikroproduktion 02/11

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Homogenous monochromatic irradiance fields generated by microlens arrays

Microlens array homogenizers are an attractive choice in the field of radiometry and photometry to generate highly uniform beams with high efficiency. In the present paper a microlens array homogenizer used to determine the spectral responsivity of large size, partially filtered photometer is presented. The effect of non-uniformity of the field is shown to be smaller than 0.2% in the whole visible spectrum.

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Laser Beam Homogenizing: Limitations and Constraints

We will discuss the concepts of Köhler illumination and Köhler integrators and its limitations and constrains for laser beam homogenizing. We will show how micro-optical elements comprised of a randomly varying component can be used to smooth out interference and speckle effects within the far-field intensity profile.

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Conformal Photoresist Coatings for High Aspect Ratio Features

The paper will emphasize recent improvements to both hardware and process methodology in an effort to broaden the scope of structures and materials suitable for spray coating. Practical extensions of this new technology will be explored and discussed, along with an assortment of new structures and applications that spray coating has enabled.

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Micro-Optics: From High-End to Mass-Market

Photonics is said to be the most important key technology in the 21st century, some even call the 21st century the “photon century”. It might be a bit too early to name a whole century after it, but indeed, photon-based technology has much impact on our everyday life at the beginning of the new century. Chip manufacturing, lighting, health care and life-sciences, space, defense, and the  transport and automotive sector rely on photon-based technology. Photonics isalso supposed to offer novel solutions where today’s conventional technologiesreach their limits in terms of velocity, capacity and accuracy.

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High numerical aperture silicon collimating lens for mid-infrared quantum cascade lasers manufactured using wafer-level techniques

We present an aspheric collimating lens for mid-infrared (4-14 µm) quantum cascade lasers. The lenses were etched into silicon by an inductively coupled plasma reactive ion etching system on wafer level. The high refractive index of silicon reduces the height of the lens profile resulting in a simple element working at high numerical aperture (up to 0.82). Wafer level processes enable the fabrication of about 5000 lenses in parallel. Such cost-effective collimating lens is a step towards the adoption of quantum cascade lasers for all its potential applications.

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